Off Highway Industry Ductile Iron Casting Parts

Off Highway Industry Ductile Iron Casting Parts One of the most popular ways to make durable and high quality components is through casting. Casting allows for a high level of detail, which results in no need and additional fabrication or assembly. Although many different materials can be cast, steel and iron are two of the most popular due to their excellent mechanical properties that make them suitable for a wide range of applications.

Cast iron usually refers to gray cast iron, ductile iron and malleable iron. That is, cast iron parts with carbon content greater than 2%.Cast steel usually refers to ordinary carbon steel and alloy steel. Which is the steel cast with carbon

Product Parameter (Specification)

Maple’s Services for Off Highway Industry

We have vertical and horizontal processing of Off Highway Industry Ductile Iron Casting Parts production line. We guarantee fast product implementation and the highest quality and size repeatability. We systematically invest in innovative technologies to increase production offers and better adapt to customer needs.

We strive to achieve environmentally friendly development of the Company by implementing energy-saving solutions to reduce the negative impact of production on the natural environment. Our quality assurance system and quality management system comply with ISO 9001:2015

Supporting Service for Off Highway Industry parts

◉ As mentioned above, in order to work in adverse conditions, the performance of the Off Highway Industry Ductile Iron Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

Common Material for Off Highway Industry parts

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Off Highway Industry Ductile Iron Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for the Off Highway Industry

We have manufactured a wide range of Off Highway Industry Steel Sand Casting Parts. The following are typical products:Coupling components, Centre plates, Bearing brackets, Rail wheels, Wheel hub, Base plate, Axle boxes, Yokes, Pedestals, Hinges, Tie plates, Side jaw clip, and Joint bar.

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.