Oil & Gas Industry Iron Sand Casting Parts

Oil & Gas Industry Iron Sand Casting Parts

1.Product Introduction

◉ MapleMachinery produces a variety of Oil & Gas Industry Iron Sand Casting Parts, such as Impellers, Pump bodies, Flanges, Burner parts, Drilling components, Bottom plates, Blowout protector, Crank arms, Hydraulic cylinder components, and End caps. These parts are an important part of the exploration, production and refining process in the oil and gas industry. 

◉ Maple's professional stylists, castors, welders and metallurgists are committed to producing high-quality parts every time. For our customers, it is essential that our products have durability and reliability. Once the parts are formed and cast, they will undergo a simple grinding process to remove excess flash and make the surface smooth

2.Product Parameter (Specification)

3. Maple’s Servicesfor Oil & Gas Industry

◉ Maple Machinery team has considerable knowledge, and expertise that extends to the oil and gas market. Our customers rely on us to manufacture castings with complex shapes and features with precision manufacturing processes. We have been providing Oil & Gas Industry Iron Sand Casting Partsfor the industry for many years and manufacture different products such as safety equipment parts, compressor parts, valves, pump bodies, drilling parts, etc.

◉ Our company is known to secure stock for short-term delivery and respond to the demands of large and small orders. We use stable base of castings for Oil & Gas Industry, and our products are of the highest quality and strongest durability. Only those products reach the market only if they have passed a series of pressure and corrosion resistance tests.

4.Supporting Service for Oil & Gas Industry

◉ As mentioned above, in order to work in adverse conditions, the performance of the Oil & Gas Industry Iron Sand Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

◉ Common Material for Oil & Gas Industry parts

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Oil & Gas Industry Iron Sand Casting Parts:

Carbon Steel：1015,1020,1035,1045,20Mn,25Mn,A570.GrA, SJ355, C45…

Alloy Steel：4130,4135,4140,4340,8620,8640,20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15,GG-20,GG-25,Class 20B,Class 25B,Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40,GGG-50,60-40-18,65-45-12,70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC,20%Cr-Mo-LC,25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356,A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

5.The Parts We Supplying for the Oil & Gas Industry

We have manufactured a wide range of Oil & Gas Industry Iron Sand Casting Parts. The following are typical products:

Valve components, Impellers, Pump bodies, Flanges, Burner parts, Drilling components, Bottom plates, Blowout protector, Crank arms, Hydraulic cylinder components, and End caps

6. Why Sand Casting

◉ Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

◉ Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.