Construction Machinery Ductile Iron Casting Parts
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Construction Machinery Ductile Iron Casting Parts

The company has more than ten years of experience in Construction Machinery Ductile Iron Casting Parts. By using computers and automated production lines, we are able to get the best out of this casting method, creating complex shapes, manufacturing press lines, eliminating parting lines, and producing castings with extremely high dimensional tolerances.

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Product Description

With over 15 years of casting experience, Maple machinery manufactures high quality castings with high customer service and delivery. The foundry produces black castings in a wide range of specifications, from grey iron, ductile iron or SG iron, high nickel and high chromium wear-resistant alloys to alloy steel, manganese steel and stainless steel. Production of Construction Machinery Ductile Iron Casting Parts. The company also casts and mechanical mud pumps wear-resistant chrome iron. Our purpose is to tailor products and grades for individual companies, providing special designs and metallurgy to meet customer requirements.

 

Product Parameter (Specification)

Item

Construction Machinery Ductile Iron Casting Parts

Roughness

Ra 1.6

Tolerance

±0.01mm

Material

Casting Steel/Casting Iron

Certification

ISO 9001:2015

Weight

0.01-5000KG

Machining

CNC

Heat Treatment

Quenching & Tempering

Inspection

MT/UT/X-Ray

Lead Time

30 Days

Package

Plywood Case

Method

Sand Casting

Capacity

50000 Pcs / Month

Origin

Ningbo, China

 

Maple’s Services for Construction Machinery

Maple machinery over the years combined with the needs of today's Construction Machinery industry development, In order to make our Construction Machinery Steel Sand Casting Parts more standardized, we have improved the production management system. From the customer's point of view, to provide customers with quality and satisfactory service.


Supporting Service for Construction Machinery parts

 As mentioned above, in order to work in adverse conditions, the performance of the Construction Machinery Ductile Iron Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

 

 Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

 

 Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

 

 Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

 

 Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

 

Common Material for Construction Machinery

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Construction Machinery Ductile Iron Casting Parts:

 

Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

 

The Parts We Supplying for The Construction Machinery

We have manufactured a wide range of Construction Machinery Ductile Iron Casting Parts. The following are typical products:Track Links, Lifting eyes, Anchor brackets, Bearing covers, Mounting bracket, Tooth blocks, Track shoe, Heel block, and Bucket teeth

 

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.


Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.

 



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