Agricultural Machinery Ductile Iron Casting Parts

Agricultural Machinery Ductile Iron Casting Partsare produced by sand casting process.Sand molds are manufactured under extreme pressure, so the shape is controllable and precise. These metals are then carefully selected and tested, and the composition of sand and clay is strictly controlled. The mold is pressed into sand and molten iron is poured into the mold's cavity. Once cooled, the die is disassembled and the cooled cast iron pieces move along the production line. The castings were then sandblasted to remove large blocks and smooth the surface, after which each piece was checked for wall thickness, balance, and overall shape.

Product Parameter (Specification)

Maple’s Services for Agricultural Machinery

Maple machinery has nearly 60 years of experience in manufacturing Agricultural Machinery Ductile Iron Casting Parts Machinery, from prototype to medium series. The variety of services we offer enables us to accompany you from creating your parts to putting the finishing touches. Our various expertise and production methods enable us to respond quickly and ensure short delivery times.

Supporting Service for Agricultural Machinery parts

◉ As mentioned above, in order to work in adverse conditions, the performance of the Agricultural Machinery Ductile Iron Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

Common Material for Agricultural Machinery

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing AAgricultural Machinery Ductile Iron Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for the Agricultural Machinery

We have manufactured a wide range of Agricultural Machinery Ductile Iron Casting Parts. The following are typical products:Brackets, Rototiller tines, Tillage Points, Seed Drills, Chain Sprocket Locust Harrows, Levers, Plough, Pivots, Covers, Clevises, Handles and Latches, Suitcase Weights, Pumps & Valves, and Hardware.

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.