Closed Die Forging is a kind of process in manufacturing which is widely used in the production of industrial appliances and machinery. China's Heavy Industry Steel Closed Die Forging Parts. Hammering and squeezing metal to create a strong and durable product is called forging. This process has become an essential element in all industries, and businesses today rely heavily on the efficient and high-performance components created from this process.
Product Parameter (Specification)
Item |
Heavy Industry Steel Closed Die Forging Parts |
Roughness |
Ra 1.6 |
Tolerance |
±0.01mm |
Material |
Alloy Steel |
Certification |
ISO 9001:2015 |
Weight |
0.01-60KG |
Machining |
CNC |
Heat Treatment |
Quenching & Tempering |
Inspection |
MT/UT/X-Ray |
Lead Time |
30 Days |
Package |
Plywood Case |
Method |
Closed Die Forging |
Capacity |
50000 Pcs / Month |
Origin |
Ningbo, China |
Maple’s Services for Heavy Industry
The strength properties required for ourHeavy Industry Steel Closed Die Forging Parts are achieved through heat treatment-normalizing and other toughening. The process is classified as special, meaning that it is an object of continuous control, and its parameters are recorded and stored in an electronic database. When Civil Engineering customers require more advanced machining operations, the workpiece is inspected at every stage of the manufacturing process to ensure complete control over the process. Rich practical experience, coupled with the application of modern technology in the design and manufacturing process, has enabled the company to achieve dynamic development
Supporting Service for Heavy Industry parts
◉ As mentioned above, in order to work in adverse conditions, the performance of the Heavy Industry Steel Closed Die Forging Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.
◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment
◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.
◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…
◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.
Common Material for Agricultural Machinery
We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Heavy Industry Steel Closed Die Forging Parts :
Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…
Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…
Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…
Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…
Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…
High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…
Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…
High Manganese steel: X120Mn12, Mn12, Mn13…
The Parts We Supplying for the Heavy Industry
We have manufactured a wide range of Heavy Industry Steel Closed Die Forging Parts. The following are typical products:Wire rope grip, Door handle, beam clamp for construction, spider bracket, Car parts, Sockets, Roller lever, Bushing, Pallet, Crusher components, Hammer, Bucket teeth, Sleeves, Impeller, Gear cases, Chain Links, Adapters, Shackle.
Why Closed Die Forging
Compared with casting, forging has its special advantages:
1. In the case of the same material, the mechanical properties of forgings are better than those of castings.
2. The forgings strength is higher and the fatigue resistance is stronger.
3. The forgings has better compactness.
4. There are no internal defects and surface defects.
5. Fast production speed, high efficiency, suitable for mass production of products.
6. The product quality is stable.